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Grand Thera
Santher Celulose

Featured cases · Industrial · Pulp & paper

Santher integrates IoT and AI for predictive maintenance and OEE growth

Raw-material variability became a controllable variable: +10 basis points of OEE on the deployed line.

Predictive maintenanceIndustrial operations

About the client

Through Trinity Business Group, Santher operates large-scale tissue and paper production lines under high variability in raw-material quality.

The challenge

  • Cellulose quality variability affecting stability and output
  • Reactive maintenance cycles
  • Inconsistent throughput
  • Manual, trial-and-error machine setup

What Grand Thera deployed

TheraOS

  • Raw-material quality, machine telemetry and production metrics unified
  • Fragmented industrial data standardized
  • One view across production, maintenance and quality

Specialized AITs

  • Production potential from cellulose inputs
  • Maintenance anticipated before degradation
  • Recommended machine setup
  • Stability across shifts
  • Cellulose quality variability affecting stability and output
  • Reactive maintenance cycles
  • Inconsistent throughput
  • Manual, trial-and-error machine setup

What was at stake.

Results

Results

  • 01

    +10 basis points of OEE on the deployed production line

  • 02

    Less unplanned downtime through predictive maintenance

  • 03

    More stable throughput and quality

  • 04

    Data-driven setup replacing trial and error

“Performance became predictable, and maintenance became strategic rather than reactive.”
Matthew Couri, Performance Consultant

Source: original case publication